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不銹鋼焊管的焊接步驟

日期:2024-11-23 14:33
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摘要:<span style="font-family:宋體;font-size:small;"> </span> <p style="margin:0cm 0cm 0pt;"> <span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;"><span style="font-size:small;">不銹鋼焊管的焊接步驟</span></span> </p> <span style="font-family:宋體;font-size:small;"> </span> <p style="margin:0cm 0cm 0pt;"> <span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;"><span style="font-size:small;">很多朋友在剛接觸不銹鋼焊管焊接行業(yè)的時候都不太懂得焊接技術(shù),那么小編就向你介紹不銹鋼焊管的焊接步驟:</span></span> </p> <span style="font-family:宋體;font-size:small;"> </span> <p style="margin:0cm 0cm 0pt;"> <span style="font-size:small;"><span style="font-family:'Times New Roman';"><span lang="EN-US">1.</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">采用垂直外特性的電源</span><span style="font-family:'Times New Roman';"><span lang="EN-US">,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">直流時采用正極性</span><span style="font-family:'Times New Roman';"><span lang="EN-US">(</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">焊絲接負極</span><span style="font-family:'Times New Roman';"><span lang="EN-US">)</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">。</span></span> </p> <span style="font-family:宋體;font-size:small;"> </span> <p style="margin:0cm 0cm 0pt;"> <span style="font-size:small;"><span style="font-family:'Times New Roman';"><span lang="EN-US">2.</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">一般適合于</span><span style="font-family:'Times New Roman';"><span lang="EN-US">6mm</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">以下薄板的焊接</span><span style="font-family:'Times New Roman';"><span lang="EN-US">,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">具有焊縫成型美觀</span><span style="font-family:'Times New Roman';"><span lang="EN-US">,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">焊接變形量小的特點。</span></span> </p> <span style="font-family:宋體;font-size:small;"> </span> <p style="margin:0cm 0cm 0pt;"> <span style="font-size:small;"><span style="font-family:'Times New Roman';"><span lang="EN-US">3.</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">保護氣體為氬氣</span><span style="font-family:'Times New Roman';"><span lang="EN-US">,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">純度為</span><span style="font-family:'Times New Roman';"><span lang="EN-US">99.99%</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">。當焊接電流為</span><span style="font-family:'Times New Roman';"><span lang="EN-US">50~50A</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">時</span><span style="font-family:'Times New Roman';"><span lang="EN-US">,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">氬氣流量為</span><span style="font-family:'Times New Roman';"><span lang="EN-US">8~0L/min,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">當電流為</span><span style="font-family:'Times New Roman';"><span lang="EN-US">50~250A</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">時</span><span style="font-family:'Times New Roman';"><span lang="EN-US">,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">氬氣流量為</span><span style="font-family:'Times New Roman';"><span lang="EN-US">2~5L/min</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">。</span></span> </p> <span style="font-family:宋體;font-size:small;"> </span> <p style="margin:0cm 0cm 0pt;"> <span style="font-size:small;"><span style="font-family:'Times New Roman';"><span lang="EN-US">4.</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">鎢極從氣體噴嘴突出的長度</span><span style="font-family:'Times New Roman';"><span lang="EN-US">,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">以</span><span style="font-family:'Times New Roman';"><span lang="EN-US">4~5mm</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">為佳</span><span style="font-family:'Times New Roman';"><span lang="EN-US">,,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">在角焊等遮蔽性差的地方是</span><span style="font-family:'Times New Roman';"><span lang="EN-US">2~3mm,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">在開槽深的地方是</span><span style="font-family:'Times New Roman';"><span lang="EN-US">5~6mm,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">噴嘴至工作的距離一般不超過</span><span style="font-family:'Times New Roman';"><span lang="EN-US">5mm</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">。</span></span> </p> <span style="font-family:宋體;font-size:small;"> </span> <p style="margin:0cm 0cm 0pt;"> <span style="font-size:small;"><span style="font-family:'Times New Roman';"><span lang="EN-US">5.</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">為防止焊接氣孔之出現(xiàn)</span><span style="font-family:'Times New Roman';"><span lang="EN-US">,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">焊接部位如有鐵銹、油污等務(wù)必清理干凈。</span></span> </p> <span style="font-family:宋體;font-size:small;"> </span> <p style="margin:0cm 0cm 0pt;"> <span style="font-size:small;"><span style="font-family:'Times New Roman';"><span lang="EN-US">6.</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">焊接電弧長度</span><span style="font-family:'Times New Roman';"><span lang="EN-US">,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">焊接普通鋼時</span><span style="font-family:'Times New Roman';"><span lang="EN-US">,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">以</span><span style="font-family:'Times New Roman';"><span lang="EN-US">2~4mm</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">為佳</span><span style="font-family:'Times New Roman';"><span lang="EN-US">,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">而焊接不銹鋼時</span><span style="font-family:'Times New Roman';"><span lang="EN-US">,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">以</span><span style="font-family:'Times New Roman';"><span lang="EN-US">~3mm</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">為佳</span><span style="font-family:'Times New Roman';"><span lang="EN-US">,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">過長則保護效果不好。</span></span> </p> <span style="font-family:宋體;font-size:small;"> </span> <p style="margin:0cm 0cm 0pt;"> <span style="font-size:small;"><span style="font-family:'Times New Roman';"><span lang="EN-US">7.</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">對接打底時</span><span style="font-family:'Times New Roman';"><span lang="EN-US">,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">為防止底層焊道的背面被氧化</span><span style="font-family:'Times New Roman';"><span lang="EN-US">,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">背面也需要實施氣體保護。</span></span> </p> <span style="font-family:宋體;font-size:small;"> </span> <p style="margin:0cm 0cm 0pt;"> <span style="font-size:small;"><span style="font-family:'Times New Roman';"><span lang="EN-US">8.</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">為使氬氣很好地保護焊接熔池</span><span style="font-family:'Times New Roman';"><span lang="EN-US">,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">和便于施焊操作</span><span style="font-family:'Times New Roman';"><span lang="EN-US">,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">鎢極中心線與焊接處工件一般應(yīng)保持</span><span style="font-family:'Times New Roman';"><span lang="EN-US">80~85°</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">角</span><span style="font-family:'Times New Roman';"><span lang="EN-US">,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">不銹鋼焊管填充焊絲與工件表面夾角應(yīng)盡可能地小</span><span style="font-family:'Times New Roman';"><span lang="EN-US">,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">一般為</span><span style="font-family:'Times New Roman';"><span lang="EN-US">0°</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">左右。</span></span> </p> <span style="font-family:宋體;font-size:small;"> </span> <p style="margin:0cm 0cm 0pt;"> <span lang="EN-US"><span style="font-family:'Times New Roman';font-size:small;">9.</span></span><span style="font-size:small;"><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">防風與換氣。有風的地方</span><span style="font-family:'Times New Roman';"><span lang="EN-US">,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">需要采取擋網(wǎng)來減少風力的襲擊</span><span style="font-family:'Times New Roman';"><span lang="EN-US">,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">而在室內(nèi)則應(yīng)采取適</span><span lang="EN-US"><span style="font-family:'Times New Roman';">.</span></span></span> </p> <span style="font-family:宋體;font-size:small;"> </span>

不銹鋼焊管的焊接步驟

很多朋友在剛接觸不銹鋼焊管焊接行業(yè)的時候都不太懂得焊接技術(shù),那么小編就向你介紹不銹鋼焊管的焊接步驟:

1.采用垂直外特性的電源,直流時采用正極性(焊絲接負極)

2.一般適合于6mm以下薄板的焊接,具有焊縫成型美觀,焊接變形量小的特點。

3.保護氣體為氬氣,純度為99.99%。當焊接電流為50~50A,氬氣流量為8~0L/min,當電流為50~250A,氬氣流量為2~5L/min

4.鎢極從氣體噴嘴突出的長度,4~5mm為佳,,在角焊等遮蔽性差的地方是2~3mm,在開槽深的地方是5~6mm,噴嘴至工作的距離一般不超過5mm

5.為防止焊接氣孔之出現(xiàn),焊接部位如有鐵銹、油污等務(wù)必清理干凈。

6.焊接電弧長度,焊接普通鋼時,2~4mm為佳,而焊接不銹鋼時,~3mm為佳,過長則保護效果不好。

7.對接打底時,為防止底層焊道的背面被氧化,背面也需要實施氣體保護。

8.為使氬氣很好地保護焊接熔池,和便于施焊操作,鎢極中心線與焊接處工件一般應(yīng)保持80~85°,不銹鋼焊管填充焊絲與工件表面夾角應(yīng)盡可能地小,一般為左右。

9.防風與換氣。有風的地方,需要采取擋網(wǎng)來減少風力的襲擊,而在室內(nèi)則應(yīng)采取適.

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