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西安不銹鋼材料鉆孔時的注意事項

日期:2024-11-25 01:50
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摘要:<span style="font-family:宋體;font-size:small;"> </span> <p style="margin:0cm 0cm 0pt;"> <span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;"><span style="font-size:small;">西安不銹鋼材料鉆孔時的注意事項</span></span> </p> <span style="font-family:宋體;font-size:small;"> </span> <p style="margin:0cm 0cm 0pt;"> <span style="font-size:small;"><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">鉆削不銹鋼材料時,經(jīng)常發(fā)現(xiàn)鉆頭容易磨損、折斷,孔表面粗糙,有時出現(xiàn)深溝而無法消除;孔徑過大,孔形不圓或向一邊傾斜等現(xiàn)象。因此,西安不銹鋼加工提醒在操作時應(yīng)注意下列事項:</span><span lang="EN-US"><span style="font-family:'Times New Roman';"> </span></span></span> </p> <span style="font-family:宋體;font-size:small;"> </span> <p style="margin:0cm 0cm 0pt;"> <span style="font-size:small;"><span style="font-family:'Times New Roman';"><span lang="EN-US">1</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">、幾何形狀必須刃磨正確,兩切削刃要保持對稱。鉆頭后角過大,會產(chǎn)生</span><span style="font-family:'Times New Roman';"><span lang="EN-US">“</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">扎刀</span><span style="font-family:'Times New Roman';"><span lang="EN-US">”</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">現(xiàn)象,引起顫振,使鉆出的孔呈多角形。應(yīng)修磨橫刃,以減小鉆孔軸向力。</span><span lang="EN-US"><span style="font-family:'Times New Roman';"> </span></span></span> </p> <span style="font-family:宋體;font-size:small;"> </span> <p style="margin:0cm 0cm 0pt;"> <span style="font-size:small;"><span style="font-family:'Times New Roman';"><span lang="EN-US">2</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">、鉆頭必須裝正,保持鉆頭鋒利,用鈍后應(yīng)及時修磨。</span><span lang="EN-US"><span style="font-family:'Times New Roman';"> </span></span></span> </p> <span style="font-family:宋體;font-size:small;"> </span> <p style="margin:0cm 0cm 0pt;"> <span style="font-size:small;"><span style="font-family:'Times New Roman';"><span lang="EN-US">3</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">、合理選擇鉆頭幾何參數(shù)和鉆削用量,按鉆孔深度要求,應(yīng)盡量縮短鉆頭長度、加大鉆心厚度以增加剛性。使用高速鋼鉆頭時,切削速度不可過高,以防燒壞刀刃。進(jìn)給量不宜過大,以防鉆頭磨損加劇或使孔鉆偏,在切入和切出時進(jìn)給量應(yīng)適當(dāng)調(diào)小。</span><span lang="EN-US"><span style="font-family:'Times New Roman';"> </span></span></span> </p> <span style="font-family:宋體;font-size:small;"> </span> <p style="margin:0cm 0cm 0pt;"> <span style="font-size:small;"><span style="font-family:'Times New Roman';"><span lang="EN-US">4</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">、充分冷卻潤滑,切削液一般以硫化油為宜,流量不得少于</span><span style="font-family:'Times New Roman';"><span lang="EN-US">5</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">~</span><span style="font-family:'Times New Roman';"><span lang="EN-US">8L/min</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">,不可中途停止冷卻,在直徑較大時,應(yīng)盡可能采用內(nèi)冷卻方式。</span><span lang="EN-US"><span style="font-family:'Times New Roman';"> </span></span></span> </p> <span style="font-family:宋體;font-size:small;"> </span> <p style="margin:0cm 0cm 0pt;"> <span style="font-size:small;"><span style="font-family:'Times New Roman';"><span lang="EN-US">5</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">、認(rèn)真注意鉆削過程,應(yīng)及時觀察切屑排出狀況,若發(fā)現(xiàn)切屑雜亂卷繞立即退刀檢查,以防止切屑堵塞。還應(yīng)注意機床運轉(zhuǎn)聲音,發(fā)現(xiàn)異常應(yīng)及時退刀,不能讓鉆頭在鉆削表面上停留,以防鉆削表面硬化加劇。</span><span lang="EN-US"><span style="font-family:'Times New Roman';"> </span></span></span> </p> <span style="font-family:宋體;font-size:small;"> </span> <p style="margin:0cm 0cm 0pt;"> <span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;"><span style="font-size:small;">在西安不銹鋼工件上鉆孔常采用麻花鉆,對淬硬不銹鋼,可用硬質(zhì)合金鉆頭,有條件時可用超硬高速鋼或超細(xì)晶粒硬質(zhì)合金鉆頭。鉆孔時扭矩和軸向力大,切屑易粘結(jié)、不易折斷且排屑困難,加工硬化加劇,鉆頭轉(zhuǎn)角處易磨損,鉆頭剛性差易產(chǎn)生振動。因此要求鉆頭磨出分屑槽,修磨橫刃以減小軸向力,修磨成雙頂角以改善散熱條件。</span></span> </p> <span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;"><span style="font-size:small;"> <p style="margin:0cm 0cm 0pt;"> <span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">公司至成立以來,以</span><span style="font-family:'Times New Roman';"><span lang="EN-US">“</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">誠信、合作、雙贏、發(fā)展</span><span style="font-family:'Times New Roman';"><span lang="EN-US">”</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">為經(jīng)營宗旨,堅持</span><span style="font-family:'Times New Roman';"><span lang="EN-US">“</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">價格**、用戶、信譽</span><span style="font-family:'Times New Roman';"><span lang="EN-US">”</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">的營銷理念,在市場上獲得了良好的口碑。</span><span style="font-family:'Times New Roman';"><span lang="EN-US">&nbsp;&nbsp;&nbsp;&nbsp;</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;"></span><span style="font-family:'Times New Roman';"><span lang="EN-US"><br /> </span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">詳情參考:</span><span lang="EN-US"><a href="http://www.sz-kyzs.com/"><span style="color:#0000ff;font-family:'Times New Roman';">http://www.sz-kyzs.com </span></a></span> </p> <p style="margin:0cm 0cm 0pt;"> <br /> </p> </span> <p style="margin:0cm 0cm 0pt;"> <br /> </p> </span> <p style="margin:0cm 0cm 0pt;"> <br /> </p> <span style="font-family:宋體;font-size:small;"> </span>

西安不銹鋼材料鉆孔時的注意事項

鉆削不銹鋼材料時,經(jīng)常發(fā)現(xiàn)鉆頭容易磨損、折斷,孔表面粗糙,有時出現(xiàn)深溝而無法消除;孔徑過大,孔形不圓或向一邊傾斜等現(xiàn)象。因此,西安不銹鋼加工提醒在操作時應(yīng)注意下列事項:

1、幾何形狀必須刃磨正確,兩切削刃要保持對稱。鉆頭后角過大,會產(chǎn)生扎刀現(xiàn)象,引起顫振,使鉆出的孔呈多角形。應(yīng)修磨橫刃,以減小鉆孔軸向力。

2、鉆頭必須裝正,保持鉆頭鋒利,用鈍后應(yīng)及時修磨。

3、合理選擇鉆頭幾何參數(shù)和鉆削用量,按鉆孔深度要求,應(yīng)盡量縮短鉆頭長度、加大鉆心厚度以增加剛性。使用高速鋼鉆頭時,切削速度不可過高,以防燒壞刀刃。進(jìn)給量不宜過大,以防鉆頭磨損加劇或使孔鉆偏,在切入和切出時進(jìn)給量應(yīng)適當(dāng)調(diào)小。

4、充分冷卻潤滑,切削液一般以硫化油為宜,流量不得少于58L/min,不可中途停止冷卻,在直徑較大時,應(yīng)盡可能采用內(nèi)冷卻方式。

5、認(rèn)真注意鉆削過程,應(yīng)及時觀察切屑排出狀況,若發(fā)現(xiàn)切屑雜亂卷繞立即退刀檢查,以防止切屑堵塞。還應(yīng)注意機床運轉(zhuǎn)聲音,發(fā)現(xiàn)異常應(yīng)及時退刀,不能讓鉆頭在鉆削表面上停留,以防鉆削表面硬化加劇。

在西安不銹鋼工件上鉆孔常采用麻花鉆,對淬硬不銹鋼,可用硬質(zhì)合金鉆頭,有條件時可用超硬高速鋼或超細(xì)晶粒硬質(zhì)合金鉆頭。鉆孔時扭矩和軸向力大,切屑易粘結(jié)、不易折斷且排屑困難,加工硬化加劇,鉆頭轉(zhuǎn)角處易磨損,鉆頭剛性差易產(chǎn)生振動。因此要求鉆頭磨出分屑槽,修磨橫刃以減小軸向力,修磨成雙頂角以改善散熱條件。

公司至成立以來,以誠信、合作、雙贏、發(fā)展為經(jīng)營宗旨,堅持價格**、用戶、信譽的營銷理念,在市場上獲得了良好的口碑。    
詳情參考:http://www.sz-kyzs.com




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